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YORK YT CHILLER SHAFT SEAL 534M0163G07

YORK YT CHILLER SHAFT SEAL 534M0163G07

    • YORK YT CHILLER SHAFT SEAL  534M0163G07
    • YORK YT CHILLER SHAFT SEAL  534M0163G07
    • YORK YT CHILLER SHAFT SEAL  534M0163G07
    • YORK YT CHILLER SHAFT SEAL  534M0163G07
    • YORK YT CHILLER SHAFT SEAL  534M0163G07
    • YORK YT CHILLER SHAFT SEAL  534M0163G07
    • YORK YT CHILLER SHAFT SEAL  534M0163G07
    • YORK YT CHILLER SHAFT SEAL  534M0163G07
    • YORK YT CHILLER SHAFT SEAL  534M0163G07
  • YORK YT CHILLER SHAFT SEAL  534M0163G07

    Product Details:

    Place of Origin: USA
    Brand Name: YORK
    Model Number: 534M0163G07

    Payment & Shipping Terms:

    Minimum Order Quantity: 1
    Price: $2754
    Packaging Details: ORIGNAL
    Payment Terms: L/A
    Supply Ability: 1
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    Detailed Product Description

    QUANtItY FIGURE NUMBER NUMBER NUMBER 2 Circuit Breaker 224-37879-000 839940 1 1 10 Circuit Breaker Handle 024-35429-000 736285 Damping Resistor Kit 29 025-45521-000 873884 3 7 (includes 2 resistors & bracket) 2 Disconnect Switch 024-37442-000 839733 21 Disconnect Switch Handle 024-36614-000 736390 1 2 17 Disconnect Switch Lug Kit 025-42181-000 680131 41 Ground Lug 025-35173-000 117722 1 5 22 Input Current Transducer (DCCT) 025-42748-000 740133 3 3 9 Input Filter Assembly 371-05614-341 839967 1 4 1 Input Filter Capacitor for Assembly 025-44490-000 839745 6 4 1 Input Filter Capacitor with Resistor 025-43928-000 740379 1 5 7 Input Filter Resistor for Assembly 025-42616-000 740130 4 4/5 8 Input Inductor (1L & 2L) 340 lbs (154 Kg) 025-44458-000 835714 1 6 Input Power Wiring 13 571-06569-231 1059326 1 6 (wiring between 1FU - 3FU and 1L/2L) 40 Input Voltage Isolator Board 031-02022-000 65064 1 5 15 Voltage Transient Board (Fuses are not included) 031-02453-000 743895 1 5 2

    0490 AMP VAriAble SPeed driVe 1 9 7 7 7 1 1 LD16524a FIGURE 4 - INPUT F ILTER CAPACITOR ASSEMBLY 41 1 7 40 15 LD16525a FIGURE 5 - LEFT S IDE OF VSD ENCLOSURE JOHNSON CONTROLS 13
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490 AMP VAriAble SPeed driVe 17 18 17 17 18 13 18 28 10 15 11 16 29 24 8 LD16526a FIGURE 6 - INPUT INDUCTOR (L1, L2) 29 29 29 30 30 30 30 30 30 LD16538a FIGURE 7 - RESISTOR ASSEMBLY 14 JOHNSON CONTROLS
    driVe 1 tABLE 2 - FUSE COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 117 Fuse 1 AMP (4FU-6FU & 22FU-24FU) 025-43326-000 740259 6 8/9 Fuse 5 AMP Voltage Transient Board Fuses 105 025-38523-000 739590 3 8 (16FU-18FU) 119 Fuse 5 AMP (19FU) 025-35901-000 739233 1 9 122 Fuse 6 AMP (15FU) 025-35902-000 264466 1 9 Fuse 15 AMP 400-460 VAC 60 Hz, 400-415 VAC 12 025-35907-000 117822 2 8 50 Hz (7FU & 8FU) 118 Fuse 20 AMP (14FU & 21FU) 025-35908-000 117823 2 8/9 34 1 Pole Fuse Holder 30A 025-39951-000 359985 4 8/9 33 2 Pole Fuse Holder 30A 025-44520-000 740518 1 8 27 3 Pole Fuse Holder 30A 025-39952-000 343433 2 8/9 4 Input Power Fuse (1FU-3FU set of three) 371-05614-601 1053040 1 10 26 (see TABLE 4) 34 33 27 118 12 117 105 LD16527a FIGURE 8 - FUSES AND FUSE HOLDERS (4FU-8FU & 21FU) JOHNSON

    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490 AMP VAriAble SPeed driVe 1 tABLE 3 - DOOR COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 10 Circuit Breaker Door Mounting Kit 024-35429-000 736285 1 11 21 Disconnect Switch Handle 024-36614-000 736390 1 11 135 Door Ground Strap 525-32508-001 806677 2 11 Door Kit Left 60 Hz 371-05614-651 1053049 (Including all labels and latches) Door Kit Left 50 Hz 371-05614-653 1053050 (Including all labels and latches) 4 1 11 Door Kit Right 60 Hz 371-05614-656 1053051 (Including all labels and latches) Door Kit Right 50 Hz 371-05614-658 1053052 (Including all labels and latches) 5 Door Latch 029-25614-000 743380 4 11 113 Door Stop 029-23420-000 119865 1 11 112 Door Stop Mounting Plate 371-05614-553 840001 1 11 6 Label Front Door JCI Logo 035-23036-000 745608 1 11 6 5 4 10 or 21 5 0490 AMP VAriAble SPeed driVe tABLE 4 - COOLING SYSTEM COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 1 Coolant Drain Valve 022-12207-000 839729 1 13 2 Coolant Drain Valve Cap 023-25526-000 839731 1 13 3 Coolant Hose Barb Straight Kit (hose barb & hose) 371-05571-626 921624 2 12 4 Coolant Hose Barb Elbow Kit (hose barb & hose) 371-05571-631 921625 2 12 5 Coolant Hose Clamp 1” 023-08856-000 617439 26 12/13 6 Coolant Hose Clamp 2” 021-32226-000 730939 4 13 7 Coolant Hose External 1 ½” 028-16373-000 742214 17" 13 Coolant Hose External ¾ “ ID by the foot 8 028-16692-000 864411 70" 13 (To the power panel) 9 Coolant Hose Internal ¾ “ ID by the foot 028-16768-000 1056103 - 12/16 10 Coolant Hose on Inductor 3/8 " 325-44864-607 1053032 - 6/16 11 Coolant Hose on Inductor 1/2 " 325-44864-618 1053041 - 6/16 12 Coolant Manifold Supply Kit 371-06569-636 1110655 1 12 13 Coolant Manifold Return Kit 371-06569-641 1110656 1 12 14 Coolant Manifold Clamp 028-16554-000 839771 2 12 15 Coolant Manifold on Inductors 3/8" 325-44864-603 1053030 2 6/16 16 Coolant Manifold on Inductors 1/2" 325-44864-615 1053038 2 6/16 17 Coolant Manifold on Inductors Fittings Elbow 3/8" 325-44864-609 1053034 6 6/16 18 Coolant Manifold on Inductors Fittings Elbow 1/2" 325-44864-616 1053039 6 6/16 19 Coolant Pump 026-33890-000 3590 1 13 20 Coolant Pump Flange Set 023-20283-000 733193 1 13 21 Coolant Reservoir Fill Plug 028-16378-000 742218 1 13 22 Coolant Reservoir Hose Clamp 021-19150-000 564227 1 13 23 Coolant Reservoir 3" PVC with Fill Plug Kit 371-05614-671 1053053 1 13 24 Coolant Valves on Inductors 325-44864-605 1053031 4 6 25 Elbow 45° 028-16369-000 742210 1 13 26 Enclosure Temperature Sensor with connector 571-05182-283 807091 2 8/18 27 Flow Restrictor 028-16620-000 839778 2 12 Inhibitor 013-02987-000 729086 5 gal - 28 Input Inductor Drain Pipe Kit (5") 325-44458-601 1053028 1 6 29 Input Inductor Drain Pipe Kit (12") 325-44458-603 1053029 1 6 30 Internal Cooling Fan 025-32557-000 738735 1 12 31 Internal Cooling Coil 026-46734-000 839767 1 12 32 Output Inductor Drain Pipe Kit (1.25") 325-44864-611 1053036 1 16 33 Output Inductor Drain Pipe Kit (8") 325-44864-613 1053037 1 16 34 Relay, Control Fan / Pump 024-30441-000 664298 1 12 42 Shell and Tube Heat Exchanger 3”, 150/300 PSI 026-37572-000 104160 1 13 Shell and Tube Heat Exchanger Head Gaskets * 371-03716-001 772263 1 - (set of two) 3” NOtE: Items with an * are NOT represented. 1 30 34 5 27 5 31 9 5 5 9 (17”) (15”) 27 14 5 5 5 9 13 (31”) 3 4 LD16530a 9 12 (18”) 14 5 3 4 FIGURE 12 - COOLING SYSTEM COMPONENTS 21 22 23 6 6 7 6 8 5 7 6 5 25 5 8 19 20 42 1 AMP VAriAble SPeed driVe tABLE 5 - POWER ASSEMBLY COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 1 Bus Bleeder Resistor (ea.) 371-06165-001 840018 1 14 2 Bus Plate Assembly Kit 371-06619-601 1110657 1 14 3 Bus Snubber Capacitor (ea.) 025-42835-000 740149 12 14 5 Inverter Gate Driver Board 031-02901-004 839195 3 14 * Inverter Power Complete Kit (all phases) 371-05904-611 1053057 - - * Inverter Power Wiring (wiring between Inverter & L3) 571-06569-233 1059328 1 - 6 Power Supply Board 031-02903-002 839200 1 14 7 Power Unit Mounting Foot Front 071-05508-312 749269 1 14 8 Power Unit Mounting Foot Rear 071-05508-310 749268 1 14 9 Rectifier Gate Driver Board 031-02901-003 839194 3 14 * Rectifier Power Complete Kit (all phases) 371-05904-616 1053060 - - Rectifier Power Wiring (wiring between 1L/2L and * 571-06569-232 1059327 1 - rectifier) VSD Rectifier/Inverter Power Unit Complete Kit, 10 371-06619-621 1110658 1 14 Weight 54lbs (119 Kg) 11 Wiring Ground 571-05526-241 807110 2 14 NOtE: Items with an * are NOT represented. 2 6 11 3 1 3 5 10 8

    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490 AMP VAriAble SPeed driVe 1 tABLE 6 - OUTPUT COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 1 Motor Connection Plate 371-05614-357 839971 1 15 2 Output Current Transducer (DCCT) 025-45590-000 1045992 3 15 3 Output Harmonic Filter Capacitor 0490 025-45337-000 913762 12 16 4 Output Harmonic Filter Assembly 224 lbs (102 Kg) 025-46349-000 1059278 1 16 Output Power Wiring (wiring between 3L and 147 571-06569-234 1059329 1 15 motor connection plate) 5 Output Voltage Isolator Board 031-02022-001 743845 1 18 2 147 2 1 LD16670a FIGURE 15 - OUTPUT COMPONENTS JOHNSON 0490 AMP VAriAble SPeed driVe 3 3 17 18 17 18 4 17 18 9 10 15 11 16 33 32 NOTE: Item #9 is NOT included with item #4 LD17769 FIGURE 16 - HARMONIC F ILTER 1 tABLE 7 - DRIVE LOGIC BOARD AND COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 3 BRAM Chip U36 031-02482-000 5323419 1 17 2 BRAM Chip U37 031-02483-000 5323418 1 17 122 PROM Chip U35 (for 031-02911-00X board) 031-03048-001 744215 1 17 123 PROM Chip U38 (for 031-02911-00X board) 031-03049-001 744216 1 17 1 U66 485 Communications Driver 031-02074-000 120352 - 17 20 VSD Logic Board 031-02911-003 1135023 1 17 * VSD Logic Board Kit (includes all software) 331-02911-603 1053043 - - NOtE: Items with an * are NOT represented. PROM Chips U35 and U38 must be ordered as a set. 123 8 3 U 20 5 3 U 20 122 1 2 3 LD18768 FIGURE 17 - DRIVE LOGIC BOARD AND COMPONENTS JOHNSON

    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490 AMP VAriAble SPeed driVe tABLE 8 - MISCELLANEOUS COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER Control Transformer 480 VAC 3KVA 025-31499-000 738608 1 1 18 Control Transformer 380/400/415 VAC 3KVA 025-32983-000 117599 2 Control Transformer 24 VAC 75 VA (2T/3T) 025-27911-000 1312 2 18 3 Terminal Block 3-pole 025-44853-003 839753 2 5/18 4 Terminal Block 8-pole 025-45041-000 839762 1 18 * Suppressor (Used on 1R) 031-00808-000 618876 1 - NOtE: Items with an * are NOT represented. 2 (3T) 5 1 2 27 (2T) 3 4 LD17779a FIGURE 18 - MISCELLANEOUS COMPONENTS

    tABLE 9 - WIRING HARNESSES AND CONNECTORS HOUSING PIN PARt BOARD PARt BOARD NAME POSItION PARt NUMBER NUMBER NUMBER (SAP PARt NUMBER) (SAP PARt NUMBER) 025-19671-000 025-22215-000 Line Voltage Isolator Board 031-02022-000 J1 (737534) (62701) 025-21417-000 025-22215-000 Line Voltage Isolator Board 031-02022-000 J2 (737658) (62701) 025-21417-000 025-22215-000 Output Voltage Isolator Board 031-02022-001 J1 (737658) (62701) 025-21417-000 025-22215-000 Output Voltage Isolator Board 031-02022-001 J2 (737658) (62701) 025-43356-000 025-43357-000 Input DC Current Transducer - - (740274) (740275) Assembly # Input DC Current Transformer 571-05614-211 (Complete Cable) (840019) 025-43356-000 025-43357-000 Output DC Current Transducer - - (740274) (740275) Assembly # Output DC Current Transformer - - 571-05614-213 (complete Cable) (840020) 025-21159-000 025-22215-000 VSD Logic Board 031-02911-003 J1 (737640) (62701) 025-42614-000 025-28386-000 VSD Logic Board 031-02911-003 J2 (740129) (737925) 025-35964-000 025-28386-000 VSD Logic Board 031-02911-003 J3 (739253) (737925) 025-28384-000 025-28386-000 VSD Logic Board 031-02911-003 J4 (737920) (737925) 025-28959-000 025-28386-000 VSD Logic Board 031-02911-003 J5 (738246) (737925) 025-28382-000 025-28386-000 VSD Logic Board 031-02911-003 J6 (737916) (737925) 025-35966-000 025-28386-000 VSD Logic Board 031-02911-003 J7 (550505) (737925) Assembly # VSD Logic Board 031-02911-003 J8 - J13 571-05614-241 N/A (840026) 025-28959-000 025-28386-000 VSD Logic Board 031-02911-003 J14 (738246) (737925) 025-29130-000 025-28386-000 VSD Logic Board 031-02911-003 J15 (738262) (737925) 025-21136-000 025-19674-000 VSD Logic Board 031-02911-003 J17 (737636) (737537) JOHNSON CONTROLS 25
    0490 AMP VAriAble SPeed driVe tABLE 9 - WIRING HARNESSES AND CONNECTORS (CONT'D) HOUSING PIN PARt BOARD PARt BOARD NAME POSItION PARt NUMBER NUMBER NUMBER (SAP PARt NUMBER) (SAP PARt NUMBER) Assembly # VSD Logic Board 031-02911-003 J18 571-05614-227 N/A (840022) 025-21137-000 025-19674-000 VSD Logic Board 031-02911-003 J19 (737637) (737537) 025-35966-000 025-28386-000 VSD Logic Board 031-02911-003 J25 (550505) (737925) Assembly # VSD Logic Board 031-02911-003 J36 571-05614-291 N/A (840034) 025-42614-000 025-28386-000 IGBT Gate Driver Board - Inverter 031-02901-004 J1 (740129) (737925) 025-42614-000 025-28386-000 IGBT Gate Driver Board - Rectifier 031-02901-003 J1 (740129) (737925) 025-29185-000 025-19674-000 Gate Driver Power Supply Board 031-02903-001 J1 (62736) (737537) 025-44494-000 025-28386-000 Gate Driver Power Supply Board 031-02903-001 J2 (839746) (737925) 025-19671-000 025-11083-000 Gate Driver Power Supply Board 031-02903-001 J7 (737534) (737290) 025-19672-000 025-22215-000 Gate Driver Power Supply Board 031-02903-001 J8 (737535) (62701) 025-29130-000 025-28386-000 Ambient Temperature at Sensor - - (738262) (737925) 025-32564-000 025-30999-000 Ambient Temperature at Cable - - (738737) (738540) CPC CONNECtORS HOUSING PARt NUMBER PIN PARt NUMBER COMPLEtE CABLE CPC CONNECtORS (SAP PARt NUMBER) (SAP PARt NUMBER) (SAP PARt NUMBER) 025-37873-000 025-40463-000 571-05614-291 Magnet Bearing Controller (739490) (873883) (840034) 025-44974-000 025-40463-000 571-05614-286 Motor Monitoring (828162) (873883) (840033) 025-37873-000 025-40463-000 571-05614-227 OptiView Communication (739490) (873883) (840022) 025-44974-000 025-37875-000 571-05614-236 OptiView Power (828162) (739491) (840025) 025-44974-000 025-37875-000 571-05614-235 UPS (828162) (739491) (840024) Note: All items in Table 9 are NOT shown 26 JOHNSON CONTROLS
    1 tABLE 10 - POWER W IRING SECTION PARt SAP SECtION NUMBER NUMBER Damping Resistors Complete Set of Wiring 571-06569-251 1059330 (2L1E-2L3E, 3L1A-3L3A, and braided wires) Input Power Wiring Circuit Breaker 571-06569-231 1059326 (Wiring between circuit breaker and 1L) Input Power Wiring Disconnect Switch 571-06569-231 1059326 (Wiring between disconnect switch and 1L) Inverter Power Wiring 571-06569-233 1059328 (Wiring between Inverter and 3L) Output Power Wiring 571-06569-234 1059329 (Wiring between 3L and motor connection plate) Rectifier Power Wiring 571-06569-232 1059327 (Wiring between 1L, 2L and rectifier) JOHNSON CONTROLS 27

    FORM 160.84-RP3 ISSUE DATE 8/28/2017 SECtION 2 - 0490A AMP VARIABLE SPEED DRIVE tABLE 11 - INPUT COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 2 Circuit Breaker 224-39359-000 5170051 1 19 10 Circuit Breaker Handle 024-38125-000 1088783 1 Common Mode Capacitor with Resistor 371-05614-531 839995 1 23 6 Capacitor used in Assembly 371-05614-531 025-43928-000 740379 1 23 2 7 Resistor used in Assembly 371-05614-531 025-42616-000 740130 1 23 Damping Resistor Kit 29 025-47571-000 5170004 3 23,24 (includes 2 resistors & bracket) 2 Disconnect Switch 024-37442-000 839733 21 Disconnect Switch Handle 024-36614-000 736390 1 20 17 Disconnect Switch Lug Kit 025-42181-000 680131 41 Ground Lug 025-35173-000 117722 1 23 22 Input Current Transducer (DCCT) 025-42748-000 740133 3 21 9 Input Filter Assembly 371-05614-341 839967 1 22 1 Capacitor used in Assembly 371-05614-341 025-44490-000 839745 6 22 7 Resistor used in Assembly 371-05614-341 025-42616-000 740130 3 22 24 Input Line Inductor (1L) 165 LBS. 325-47565-601 N/A 1 21 25 Input Load Inductor (2L) 315 LBS. 325-47564-601 N/A 1 21 40 Input Voltage Isolator Board 031-02022-000 65064 1 23 42 Pre-Charge Contactor 024-30985-000 735841 1 21 43 Pre-Charge Resistors 025-46179-000 1160773 3 21 26 Supply Contactor 024-38524-000 1160772 1 21 34 Supply Contactor Pilot Relay 024-30441-000 664298 1 29 Voltage Transient Board 15 031-02453-000 743895 1 23 (Fuses are not included) 30 Wiring For Damping Resistors 571-06755-251 5170128 1 24 JOHNSON CONTROLS 29
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe 2 10 LD16521a FIGURE 19 - CIRCUIT BREAKER (CB) 17 2 21 LD16522a FIGURE 20 - DISCONNECT SWITCH (DS) 30 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe 43 22 26 2 24 31 30 50 31 30 30 25 50 51 50 LD21841 For Items 30, 31, 50 & 51 See Table 14 FIGURE 21 - INPUT CURRENT TRANSDUCER (DCCT), INPUT INDUCTOR (L1, L2) 9 7 7 7 1 1 LD16524a FIGURE 22 - INPUT F ILTER CAPACITOR ASSEMBLY JOHNSON CONTROLS 31
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe 29 1 41 7 6 42 40 15 LD21847 FIGURE 23 - LEFT S IDE OF VSD ENCLOSURE 29 29 29 30 30 30 30 30 30 LD16538a FIGURE 24 - RESISTOR ASSEMBLY 32 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe tABLE 12 - FUSE COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 117 Fuse 1 AMP (4FU-6FU & 22FU-24FU) 025-43326-000 740259 6 25,26 122 Fuse 5 AMP (15FU) 025-35901-000 739233 1 26 Fuse 5 AMP Voltage Transient Board Fuses 105 025-38523-000 739590 3 25 (16FU-18FU) 119 Fuse 6 AMP (19FU) 025-35902-000 264466 1 26 2 123 Fuse 10 AMP (30FU) 025-35905-000 739234 1 26 12 Fuse 15 AMP (7FU & 8FU) 025-35907-000 117822 2 25 118 Fuse 20 AMP (14FU & 21FU) 025-35908-000 117823 2 25,26 34 1 Pole Fuse Holder 30A 025-39951-000 359985 4 25,26 33 2 Pole Fuse Holder 30A 025-44520-000 740518 1 25 27 3 Pole Fuse Holder 30A 025-39952-000 343433 3 25,26 4 Input Power Fuse (1FU-3FU set of three) 371-06755-601 N/A 1 27 27 See Table 14 34 33 27 118 12 117 105 LD16527b FIGURE 25 - FUSES AND FUSE HOLDERS (4FU-8FU, 16FU-18FU & 21FU) JOHNSON CONTROLS 33
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe 27 34 34 27 34 123 118 117 122 117 LD16528b 119 117 FIGURE 26 - FUSES AND FUSE HOLDERS (14FU, 15FU, 19FU & 22FU-24FU, 30FU, 37FU, 38FU) 4 4 4 LD16529a FIGURE 27 - INPUT POWER FUSES (1FU-3FU) 34 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe tABLE 13 - DOOR COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 135 Door Ground Strap 525-32508-001 806677 2 28 Door Kit Left for CE Requirements N/A 371-06755-653 N/A 1 - (Including all labels and latches) Door Kit Left Without CE Requirements N/A (Including all labels and latches) 371-06755-651 N/A 1 - 2 Door Kit Right for CE Requirements N/A 371-06755-658 N/A 1 - (Including all labels and latches) Door Kit Right Without CE Requirements N/A 371-06755-656 N/A 1 - (Including all labels and latches) 5 Door Latch 029-25614-000 743380 4 28 113 Door Stop 029-23420-000 119865 1 28 112 Door Stop Mounting Plate 371-05614-553 840001 1 28 6 Label Front Door JCI Logo 035-23036-000 745608 1 28 6 5 4 10 or 21 See Table 11 5 135 112 113 LD14665a FIGURE 28 - DOOR COMPONENTS JOHNSON CONTROLS 35
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe tABLE 14 - COOLING SYSTEM COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 1 Coolant Drain Valve 022-10090-000 692414 1 30 2 Coolant Drain Valve Cap 023-25526-000 839731 1 30 3 Coolant Hose Barb Elbow 028-16005-000 742183 3 29 4 Coolant Hose Barb Straight 028-16001-000 742180 1 29 5 Coolant Hose Clamp 7/8” 021-17547-000 730066 4 30 Coolant Hose Clamp 1” 26 023-08856-000 617439 20 29,31 (Also used on the inductors) 6 Coolant Hose Clamp 1 ½” 021-32226-000 730939 4 30 Coolant Hose External ½” ID by the foot 8 028-16692-000 864411 30 (To the power panel) 9 Coolant Hose Internal ¾” ID by the foot 028-16768-000 1056103 29, 31 7 Coolant Hose 1 ½” ID by the foot 028-16373-000 742214 30 45 Coolant Manifold Return Kit 371-06755-641 N/A 1 29 15 Coolant Manifold Clamp Return 028-16554-000 839771 1 29 46 Coolant Manifold Supply Kit 371-06755-636 N/A 1 29 16 Coolant Manifold Clamp Supply 028-16632-000 913766 1 29 19 Coolant Pump 026-47723-000 1160779 1 30 20 Coolant Pump Flange Set 023-20283-000 733193 1 30 21 Coolant Reservoir Fill Plug 028-16378-000 742218 1 30 22 Coolant Reservoir Clamp 021-19150-000 564227 1 30 23 Coolant Reservoir 3" PVC with Fill Plug Kit 371-05614-671 1053053 1 30 25 Elbow 45° at Heat Exchanger 028-16559-000 839776 1 30 27 Enclosure Temperature Sensor with connector 571-05182-283 807091 2 25, 34 N/A Inhibitor 013-02987-000 729086 5 - Inductor Drain Valve Kit L1 325-47563-605 N/A 1 (Valve, Nipple, Instuctions) Inductor Drain Valve Kit L2 325-47564-605 N/A 1 (Valve, Nipple, Instuctions) Inductor Drain Valve Kit L3 325-47565-605 N/A 1 (Valve, Nipple, Instuctions) 30 Inductor Drain Valve 022-13187-001 N/A 3 21 50 Inductor Drain Valve Cap 022-13187-002 5241701 3 21 31 Inductor Nimple 8 inch 023-26292-800 5169608 2 21 51 Inductor Nimple 1.125 inch 023-13880-006 5169606 1 21 30 Internal Cooling Fan 025-32557-000 738735 2 29 31 Internal Cooling Coil 026-49357-000 5170006 1 29 36 Power Panel Coolant Return 022-12386-000 913757 1 30 35 Power Panel Coolant Supply 022-12384-000 864392 1 30 34 Relay, Control Fan / Pump 024-30441-000 664298 1 29 Shell and Tube Heat Exchanger, 150/300 PSI 42 026-37572-000 104160 1 30 with Head Gaskets (100 LBs.) Shell and Tube Heat Exchanger Head Gaskets N/A 371-03716-001 772263 1 - (set of two) 40 Shell and Tube Heat Exchanger Nipple 023-18209-000 60695 1 30 NOtE: Items with an * are NOT represented. 36 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe 30 See Table 18 5 2 26 9 34 31 26 26 26 26 4 3 45 26 3 15 3 46 26 16 26 LD22037 FIGURE 29 - COOLING SYSTEM COMPONENTS 21 22 23 6 6 7 20 6 8 5 35 7 6 5 25 5 8 19 20 36 40 42 1 2 LD17768a FIGURE 30 - COOLING SYSTEM COMPONENTS JOHNSON CONTROLS 37
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe tABLE 15 - POWER ASSEMBLY COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 1 Bus Bleeder Resistor (ea.) 025-44011-000 839742 1 31 Bus Bleeder Resistor Assembly (ea.) 4 371-06165-001 840018 1 31 includes resistor and mounting assembly 2 Bus Plate Assembly Kit (for power assembly) 371-06619-601 1110657 1 31 3 Bus Snubber Capacitor (ea.) 025-42835-000 740149 12 31 9 Gate Driver Board ( for rectifier and inverter) 031-02901-004 839195 6 31 5 Inverter Power Module Kit (All three phases) 371-05904-611 1053057 1 31 6 Power Supply Board 031-02903-002 839200 1 31 7 Power Unit Mounting Foot Front 071-05508-312 749269 1 31 8 Power Unit Mounting Foot Rear 071-05508-310 749268 1 31 16 Rectifier Power Module Kit (All three phases) 371-06969-616 N/A 1 31 VSD Rectifier/Inverter Power Unit Complete Kit 10 071-06969-621 N/A 1 31 (105 LBs) 11 Wiring Ground 571-05526-241 807110 2 31 NOtE: Items with an * are NOT represented. 2 6 11 3 9 1 3 4 5 10 8 9 26 See Table 14 16 9 7 9 LD16533c 26 See Table 14 FIGURE 31 - POWER ASSEMBLY COMPONENTS 38 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe tABLE 16 - OUTPUT COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 1 Motor Terminal Assembly 371-05614-357 839971 1 32 2 Output Current Transducer (DCCT) 025-45590-000 1045992 3 32 4 Output Capacitor Assembly 371-06755-538 5170086 1 32 5 Output Capacitor (used in assembly 371-06755-538) 025-45337-000 913762 12 32 2 Output Capacitor Assembly Bleeder Resistor (used 6 025-42616-000 740130 3 32 in assembly 371-06755-538) Output Capacitor Assembly Power Wire 7 571-06755-238 5170126 1 32 (used in assembly 371-06755-538) Output Inductor (357 LBs.) Kit 8 325-47565-601 N/A 1 32 (inductor, hoses, wiring, and inhibitor) 5 Output Voltage Isolator Board 031-02022-001 743845 1 34 Output Power Wiring 147 571-06755-236 5170124 1 32 (Wiring between 3L & motor connection plate) 1 147 2 7 7 8 6 5 4 LD21842 FIGURE 32 - OUTPUT COMPONENTS AND HARMONIC F ILTER JOHNSON CONTROLS 39
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe tABLE 17 - DRIVE LOGIC BOARD AND COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 122 PROM Chip U35 (for 031-02911-00X board) 031-03048-001 744215 1 33 123 PROM Chip U38 (for 031-02911-00X board) 031-03049-001 744216 1 33 1 U66 485 Communications Driver 031-02074-000 743866 1 33 20 VSD Logic Board Kit ( includes all software) 331-02911-610 5171297 1 33 2 BRAM Chip U36 031-02482-000 5323419 1 33 3 BRAM Chip U37 031-02483-000 5323418 1 33 NOtE: Items with an * are NOT represented. PROM Chips U35 and U38 must be ordered as a set. 123 8 3 U 20 5 3 U 20 122 1 2 3 LD18768 FIGURE 33 - DRIVE LOGIC BOARD AND COMPONENTS 40 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe tABLE 18 - MISCELLANEOUS COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER Control Transformer 460 VAC 60 Hz 3KVA 025-31499-000 738608 1 (25 LBs.) Control Transformer 380/400/415 VAC 50Hz 1 025-32983-000 117599 1 34 380 VAC 60 Hz 3KVA (25 LBs.) Control Transformer 400 VAC 50/60 Hz 2 025-40114-006 739755 1 3KVA (25 LBs.) 2 Control Transformer 24 VAC 75 VA (2T/3T) 025-27911-000 1312 2 34 N/A Suppressor for contactors and relays 031-00808-000 618876 4 - 5 Terminal Block 2-pole 025-44853-002 839752 1 29 3 Terminal Block 3-pole 025-44853-003 839753 1 34 4 Terminal Block Assembly 025-45041-000 839762 1 34 Terminal Block 1-pole used in part number N/A 025-31476-000 618185 7 - 025-45041-000 Ground Terminal Block used in part number N/A 025-31444-000 618180 1 - 025-45041-000 End Clamp used in part number N/A 025-29189-000 117471 1 - 025-45731-000 N/A 120 VAC Power Plug 025-47414-000 5000684 1 - NOtE: Items with an * are NOT represented. 2 (3T) 5 See Table 16 1 2 27 (2T) See Table 14 3 4 LD17779a FIGURE 34 - MISCELLANEOUS COMPONENTS JOHNSON CONTROLS 41
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe tABLE 19 - WIRING HARNESSES AND CONNECTORS HOUSING PIN PARt BOARD PARt BOARD NAME POSItION PARt NUMBER NUMBER NUMBER (SAP PARt NUMBER) (SAP PARt NUMBER) 025-19671-000 025-22215-000 Line Voltage Isolator Board 031-02022-000 J1 (737534) (62701) 025-21417-000 025-22215-000 Line Voltage Isolator Board 031-02022-000 J2 (737658) (62701) 025-21417-000 025-22215-000 Output Voltage Isolator Board 031-02022-001 J1 (737658) (62701) 025-21417-000 025-22215-000 Output Voltage Isolator Board 031-02022-001 J2 (737658) (62701) 025-43356-000 025-43357-000 Input DC Current Transducer - - (740274) (740275) Assembly # Input DC Current Transformer 571-05614-211 (Complete Cable) (840019) 025-43356-000 025-43357-000 Output DC Current Transducer - - (740274) (740275) Assembly # Output DC Current Transformer - - 571-06755-212 (complete Cable) (5170118) 025-21159-000 025-22215-000 VSD Logic Board 031-02911-010 J1 (737640) (62701) 025-42614-000 025-28386-000 VSD Logic Board 031-02911-010 J2 (740129) (737925) 025-35964-000 025-28386-000 VSD Logic Board 031-02911-010 J3 (739253) (737925) 025-28384-000 025-28386-000 VSD Logic Board 031-02911-010 J4 (737920) (737925) 025-28959-000 025-28386-000 VSD Logic Board 031-02911-010 J5 (738246) (737925) 025-28382-000 025-28386-000 VSD Logic Board 031-02911-010 J6 (737916) (737925) 025-35966-000 025-28386-000 VSD Logic Board 031-02911-010 J7 (550505) (737925) Assembly # VSD Logic Board 031-02911-010 J8 - J13 571-06755-240 N/A (5170127) 025-28959-000 025-28386-000 VSD Logic Board 031-02911-010 J14 (738246) (737925) 025-29130-000 025-28386-000 VSD Logic Board 031-02911-010 J15 (738262) (737925) 025-21137-000 025-19674-000 VSD Logic Board 031-02911-010 J17 (737637) (737537) 42 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe tABLE 19 - WIRING HARNESSES AND CONNECTORS (CONT'D) HOUSING PIN PARt BOARD PARt BOARD NAME POSItION PARt NUMBER NUMBER NUMBER (SAP PARt NUMBER) (SAP PARt NUMBER) Assembly # VSD Logic Board 031-02911-010 J18 571-06755-227 N/A (5242481) 025-21137-000 025-19674-000 2 VSD Logic Board 031-02911-010 J19 (737637) (737537) 025-35966-000 025-28386-000 VSD Logic Board 031-02911-010 J25 (550505) (737925) Assembly # VSD Logic Board 031-02911-010 J36 571-06755-286 N/A (5310232) 025-42614-000 025-28386-000 IGBT Gate Driver Board - Inverter 031-02901-004 J1 (740129) (737925) 025-42614-000 025-28386-000 IGBT Gate Driver Board - Rectifier 031-02901-004 J1 (740129) (737925) 025-29185-000 025-19674-000 Gate Driver Power Supply Board 031-02903-001 J1 (62736) (737537) 025-44494-000 025-28386-000 Gate Driver Power Supply Board 031-02903-001 J2 (839746) (737925) 025-19671-000 025-11083-000 Gate Driver Power Supply Board 031-02903-001 J7 (737534) (737290) 025-19672-000 025-22215-000 Gate Driver Power Supply Board 031-02903-001 J8 (737535) (62701) 025-29130-000 025-28386-000 Ambient Temperature at Sensor - - (738262) (737925) 025-32564-000 025-30999-000 Ambient Temperature at Cable - - (738737) (738540) CPC CONNECtORS HOUSING PARt NUMBER PIN PARt NUMBER COMPLEtE CABLE CPC CONNECtORS (SAP PARt NUMBER) (SAP PARt NUMBER) (SAP PARt NUMBER) 025-37873-000 025-40463-000 571-06755-291 Magnet Bearing Controller (739490) (873883) (5310233) 025-44974-000 025-40463-000 571-06755-286 Motor Monitoring (828162) (873883) (5310232) 025-37873-000 025-40463-000 571-06755-227 OptiView Communication (739490) (873883) (5242481) 025-44974-000 025-37875-000 571-06755-216 OptiView Power (828162) (739491) (5310231) 025-44974-000 025-37875-000 571-06755-215 UPS (828162) (739491) (5310230) Note: All items in Table 19 are NOT shown JOHNSON CONTROLS 43
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0490A AMP VAriAble SPeed driVe tABLE 20 - POWER W IRING SECTION PARt SAP SECtION NUMBER NUMBER Damping Resisters Complete Set of Wiring 571-06755-251 5170128 Input Power Wiring (from input power fuses to input of 1L) 571-06755-237 5170125 Input Power Wiring (from output of 1L to input of supply contactor) 571-06755-232 5170120 Input Power Wiring (from output of supply contactor to L2) 571-06755-233 5170121 Rectifier Power Wiring (from output of L2 to rectifier) 571-06755-234 5170122 Inverter Power Wiring (from Inverter to 3L) 571-06755-235 5170123 Output Power Wiring (from 3L to the motor terminal block) 571-06755-236 5170124 44 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 SECtION 3 - 0612A AMP VARIABLE SPEED DRIVE tABLE 21 - INPUT COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 4 Circuit Breaker 224-38969-000 1160805 1 35 12 Circuit Breaker Handle 026-46045-000 741273 1 35 13 Damping Resistor Kit (includes 2 resistors & bracket) 025-46537-000 1160777 3 41 4 Disconnect Switch 024-36613-000 736389 1 36 12 Disconnect Switch Handle 024-36614-000 736390 1 36 5 Disconnect Switch Lug Kit 025-43345-000 740272 1 36 2 Ground Lug 025-32835-000 738755 3 39 21 Input Current Transducer (DCCT) 025-42748-000 740133 3 37 5 Input Filter Assembly 371-06336-348 1160814 1 38 3 Input Filter Capacitor for Assembly 025-42834-000 740148 9 38 25 Input Filter Capacitor with Resistor 371-06336-349 1160815 1 39 6 Input Filter Resistor for Assembly 025-42616-000 740130 4 38,39 4 Input Inductor (1L & 2L) 545 lbs.(247 Kg) 025-46193-000 641006 1 40 Input Power Wiring (from input power fuses to 1L/2L) 3 571-06336-231 1160836 35 with Circuit Breaker 35 1 Input Power Wiring (from input power fuses to 1L/2L) 571-06336-236 1160841 36 with Disconnect Switch 18 Input Voltage Isolator Board 031-02022-000 65064 1 39 35 Pre-Charge Contactor 024-30985-000 735841 1 39 37 Pre-Charge Resistors 025-46179-000 1160773 3 39 27 Supply Contactor 024-38524-000 1160772 1 42 26 Voltage Transient Board (Fuses are not included) 031-02453-000 743895 1 39 43 Resistor DV/DT Network (50 Hz only) 025-46678-000 1113967 3 37 44 Silicon Pad use with item 43 (1 each) 025-15299-000 - 3 37 45 Capacitor DV/DT Network (50 Hz only) 025-39806-000 251765 3 37 4 12 35 7 LD18757 FIGURE 35 - CIRCUIT BREAKER (CB) JOHNSON CONTROLS 45
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe 5 4 35 12 7 LD18758 FIGURE 36 - DISCONNECT SWITCH (DS) 43 44 45 76 21 LD18759 FIGURE 37 - INPUT CURRENT TRANSDUCER (DCCT) 46 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe 3 5 3 6 LD18761 FIGURE 38 - INPUT F ILTER CAPACITOR ASSEMBLY 18 37 2 25 6 35 26 LD18762 FIGURE 39 - LEFT S IDE OF VSD ENCLOSURE JOHNSON CONTROLS 47
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe 18 17 18 17 18 17 70 10 15 70 11 16 29 4 28 24 LD18754 FIGURE 40 - INPUT INDUCTOR (L1, L2) 13 13 13 LD18763 FIGURE 41 - RESISTOR ASSEMBLY 48 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe 76 27 3 77 LD18764 FIGURE 42 - SUPPLY CONTACTOR JOHNSON CONTROLS 49
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe tABLE 22 - FUSE COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 112 Fuse 1 AMP (4FU-6FU & 19FU-21FU) 025-43326-000 740259 6 43 Fuse 5 AMP Voltage Transient Board Fuses 120 025-38523-000 739590 3 43 (16FU-18FU) 114 Fuse 7 AMP (13FU) 025-35903-000 117821 1 43 Fuse 10 AMP (7FU-10FU) 025-35905-000 739234 460 VAC 60Hz 42 4 43 Fuse 12 AMP (7FU-10FU) 025-35906-000 652698 400 VAC, 415 VAC 50 HZ, 60 HZ 113 Fuse 20 AMP (11FU, 12FU, 25FU, 26FU) 025-35908-000 117823 4 43 121 Fuse 30 AMP (22FU-24FU) 025-35910-000 739236 3 43 31 1 Pole Fuse Holder 30A 025-39951-000 359985 1 43 39 2 Pole Fuse Holder 30A 025-44520-000 740518 4 43 30 3 Pole Fuse Holder 30A 025-39952-000 343433 3 43 7 Input Power Fuse (1FU-3FU set of three) 371-06336-601 1150616 1 35,36 50 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe 19FU-21FU 30 31 113 3 30 112 39 121 112 114 16FU-18FU 113 42 95 LD18770 120 FIGURE 43 - FUSES AND FUSE HOLDERS JOHNSON CONTROLS 51
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe tABLE 23 - DOOR COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 12 Circuit Breaker Handle 026-46045-000 741273 1 44 12 Disconnect Switch Handle 024-36614-000 736390 1 44 125 Door Ground Strap, 6" 525-32508-001 806677 2 44 Door Kit Left, 50 Hz (Includes labels and Latches) 371-06336-653 1200556 Door Kit Right, 50 Hz (Includes labels and Latches) 371-06336-658 1200558 4 1 44 Door Kit Left, 60 Hz (Includes labels and Latches) 371-06336-651 1200555 Door Kit Right 60 Hz (Includes labels and Latches) 371-06336-656 1200557 5 Door Latch 029-25614-000 743380 4 44 83 Door Stop 029-23420-000 119865 1 44 82 Door Stop Mounting Plate 371-05614-553 840001 1 44 15 Gasket, Circuit Breaker, Door Adapter Plate 028-16384-000 742241 1 44 9 Gasket, Disconnect Switch, 028-16384-000 742241 1 44 1 Label Front Door JCI Logo 035-23036-000 745608 1 44 16 Label, Circuit Breaker Handle 035-23233-000 745662 1 44 1 5 4 12 9 15 16 5 125 82 83 LD18765 FIGURE 44 - DOOR COMPONENTS 52 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe tABLE 24 - COOLING SYSTEM COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 51 Coolant Drain Valve 022-12207-000 839729 1 46 52 Coolant Drain Valve Cap 023-25526-000 839731 1 46 3 Coolant Hose Barb Straight Kit (hose barb & hose) 371-05571-626 921624 2 45 4 Coolant Hose Barb Elbow Kit (hose barb & hose) 371-05571-631 921625 2 45 40, 45, 46, 70 Coolant Hose Clamp 1” 023-08856-000 617439 26 49 71 Coolant Hose Clamp 2” 021-32226-000 730939 4 45, 46 74 Coolant Hose External 1 ½” 028-16373-000 742214 2.13 ft 46 Coolant Hose External 1/2 “ ID by the foot 75 028-16692-000 864411 5.69 ft 46 (To the power panel) 84 Coolant Hose Internal ¾ “ ID by the foot 028-16379-000 742219 23.5 ft 45 10 Coolant Hose on Inductor 3/8 " 325-44864-607 1053032 - 40, 49 3 11 Coolant Hose on Inductor 1/2 " 325-44864-618 1053041 - 40, 49 48 Coolant Manifold Supply Kit 371-06336-636 1200553 1 45 47 Coolant Manifold Return Kit 371-06336-641 1200554 1 45 41 Coolant Manifold Clamp 028-16554-000 839771 2 45 15 Coolant Manifold on Inductors 3/8" 325-44864-603 1053030 2 40, 49 16 Coolant Manifold on Inductors 1/2" 325-44864-615 1053038 2 40, 49 17 Coolant Manifold on Inductors Fittings Elbow 3/8" 325-44864-609 1053034 6 40, 49 18 Coolant Manifold on Inductors Fittings Elbow 1/2" 325-44864-616 1053039 6 40, 49 64 Coolant Pump 026-47723-000 1160779 1 46 55 Coolant Pump Flange Set 023-20283-000 733193 2 46 21 Coolant Reservoir Fill Plug 028-16630-000 843247 1 46 86 Coolant Reservoir Hose Clamp 021-33315-000 865765 1 46 59 Coolant Reservoir 3" PVC with Fill Plug Kit 371-06336-671 1200559 1 46 24 Coolant Valves on Inductors 325-44864-605 1053031 4 40, 49 62 Elbow 45° 028-16559-000 839776 1 46 95 Enclosure Temperature Sensor with connector 571-05182-283 807091 2 43, 45 53 Flow Restrictor, .750OD x .281 x 1" 028-16835-000 1160780 1 45 90 Flow Restrictor, .750OD x .188 x 1" 028-16836-000 1160781 1 45 * Inhibitor 013-02987-000 729086 5 gal - 28 Input Inductor Drain Pipe Kit (5") 325-44458-601 1053028 1 40 29 Input Inductor Drain Pipe Kit (12") 325-44458-603 1053029 1 40 7 Internal Cooling Fan 025-32557-000 738735 1 45 6 Internal Cooling Coil 026-46734-000 839767 1 45 32 Output Inductor Drain Pipe Kit (1.25") 325-44864-611 1053036 1 49 33 Output Inductor Drain Pipe Kit (8") 325-44864-613 1053037 1 49 32 Relay, Control Fan / Pump 024-30441-000 664298 2 45 45 Shell and Tube Heat Exchanger 3”, 150/300 PSI 026-37572-000 104160 1 46 Shell and Tube Heat Exchanger Head Gaskets * 371-03716-001 772263 1 - (set of two) 3” NOtE: Items with an * are NOT represented. JOHNSON CONTROLS 53
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe 7 32 84 (26.5”) 70 95 84 6 70 90 70 (24”) 84 53 70 (43.5”) 70 70 70 84 (24”) 84 (28.5”) 41 84 47 (38”) 70 70 84 (19.5”) 4 70 3 48 84 (32.5”) 4 70 41 70 84 70 3 (21.5”) 84 (24”) 70 70 LD18766 FIGURE 45 - INTERNAL COOLING SYSTEM COMPONENTS 54 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe 21 86 3 59 74 75 71 (13.5”) 71 70 (35”) 71 74 (12”) 55 71 64 75 62 (33.5”) 70 51 52 45 LD18767 FIGURE 46 - EXTERNAL COOLING SYSTEM COMPONENTS JOHNSON CONTROLS 55
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe tABLE 25 - POWER ASSEMBLY COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 2 Bus Bleeder Resistor (ea.) 371-06165-002 873892 1 47 1 Bus Plate Assembly Kit 371-06336-681 1200560 1 47 19 Bus Snubber Capacitor (ea.) 025-42835-000 740149 12 47 * Inverter Power Complete Kit (all phases) 371-06336-611 1150619 1 47 21 Inverter/Rectifier Gate Driver Board 031-02901-004 839195 6 47 23 Power Supply Board 031-02903-002 839200 1 47 25 Power Unit Mounting Foot Rear 071-05558-310 749268 1 47 28 Power Unit Mounting Plate Front 071-05558-326 1104681 1 47 * Rectifier Power Complete Kit (all phases) 371-06336-616 1150620 1 47 VSD Rectifier/Inverter Power Unit Complete Kit 22 371-06336-621 1150961 1 47 98 lbs (45 Kg) 14 Wiring Ground 571-05526-241 807110 2 47 NOtE: Items with an * are NOT represented. 2 14 Inverter 1 23 19 25 14 19 21 (Qty 3) 22 21 (Qty 3) Rectifier 28 LD18756 FIGURE 47 - POWER ASSEMBLY COMPONENTS 56 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe tABLE 26 - OUTPUT COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 23 Motor Connection Plate 371-06336-366 1160819 1 48 21 Output Current Transducer (DCCT) 025-45590-000 1045992 3 48 3 Output Harmonic Filter Capacitor 025-46876-000 1160778 18 49 5 Output Harmonic Filter Assembly 222 lbs (101 Kg) 025-46194-000 1160775 1 49 Output Power Wiring (wiring between 3L and 72 571-06336-235 1160840 1 48 motor connection plate) 36 Output Voltage Isolation Board 031-02022-001 743845 1 51 3 21 23 72 LD18760 FIGURE 48 - OUTPUT COMPONENTS JOHNSON CONTROLS 57
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe 17 18 3 3 5 32 70 10 15 70 11 16 33 24 LD18755 FIGURE 49 - OUTPUT HARMONIC F ILTER COMPONENTS 58 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe tABLE 27 - DRIVE LOGIC BOARD AND COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 3 BRAM Chip U36 031-02482-000 5323419 1 50 2 BRAM Chip U37 031-02483-000 5323418 1 50 122 PROM Chip U35 (for 031-02911-00X board) 031-03048-001 744215 1 50 123 PROM Chip U38 (for 031-02911-00X board) 031-03049-001 744216 1 50 1 U66 485 Communications Driver 031-02074-000 120352 - 50 20 VSD Logic Board 031-02911-009 1135023 1 50 * VSD Logic Board Kit (includes all software) 331-02911-609 1150615 - - NOtE: Items with an * are NOT represented. PROM Chips U35 and U38 must be ordered 3 as a set. 123 8 3 U 20 5 3 U 20 122 1 2 3 LD18768 FIGURE 50 - DRIVE LOGIC BOARD AND COMPONENTS JOHNSON CONTROLS 59
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe tABLE 28 - MISCELLANEOUS COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER Control Transformer 240/480 VAC 2KVA 025-29627-002 117496 2 37 51 Control Transformer 380/400/415 VAC 2KVA 025-29627-003 738308 2 89 Control Transformer 24 VAC 75 VA (2T/3T) 025-27911-000 1312 2 51 88 Terminal Block 4-pole 025-44853-004 839754 1 51 87 Terminal Block 8-pole 025-45041-000 - 1 51 * Suppressor used on 1M, 2M 025-46473-000 1072517 - - * Suppressor used on 1R, 2R 031-00808-000 618876 - - NOtE: Items with an * are NOT represented. 37 36 87 89 88 37 LD18769 FIGURE 51 - MISCELLANEOUS COMPONENTS 60 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe tABLE 29 - WIRING HARNESSES AND CONNECTORS HOUSING PIN PARt BOARD PARt BOARD NAME POSItION PARt NUMBER NUMBER NUMBER (SAP PARt NUMBER) (SAP PARt NUMBER) 025-19671-000 025-22215-000 Line Voltage Isolator Board 031-02022-000 J1 (737534) (62701) 025-21417-000 025-22215-000 Line Voltage Isolator Board 031-02022-000 J2 (737658) (62701) 025-21417-000 025-22215-000 Output Voltage Isolator Board 031-02022-001 J1 (737658) (62701) 025-21417-000 025-22215-000 Output Voltage Isolator Board 031-02022-001 J2 (737658) (62701) 025-43356-000 025-43357-000 Input DC Current Transducer - - (740274) (740275) Assembly # 3 Input DC Current Transformer 571-06336-211 (Complete Cable) (1160833) 025-43356-000 025-43357-000 Output DC Current Transducer - - (740274) (740275) Assembly # Output DC Current Transformer - - 571-06336-213 (complete Cable) (1160834) 025-21417-000 025-22215-000 VSD Logic Board 031-02911-009 J1 (737658 ) (62701) 025-42614-000 025-28386-000 VSD Logic Board 031-02911-009 J2 (740129) (737925) 025-35964-000 025-28386-000 VSD Logic Board 031-02911-009 J3 (739253) (737925) 025-28384-000 025-28386-000 VSD Logic Board 031-02911-009 J4 (737920) (737925) 025-28959-000 025-28386-000 VSD Logic Board 031-02911-009 J5 (738246) (737925) 025-28382-000 025-28386-000 VSD Logic Board 031-02911-009 J6 (737916) (737925) 025-35966-000 025-28386-000 VSD Logic Board 031-02911-009 J7 (550505) (737925) Assembly # VSD Logic Board 031-02911-009 J8 - J13 571-06336-241 N/A (1160844) 025-28959-000 025-28386-000 VSD Logic Board 031-02911-009 J14 (738246) (737925) 025-29130-000 025-28386-000 VSD Logic Board 031-02911-009 J15 (738262) (737925) 025-19671-000 025-22215-000 VSD Logic Board 031-02911-009 J16 (737534) (62701) 025-21136-000 025-19674-000 VSD Logic Board 031-02911-009 J17 (737636) (737537) JOHNSON CONTROLS 61
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe tABLE 29 - WIRING HARNESSES AND CONNECTORS (CONT'D) HOUSING PIN PARt BOARD PARt BOARD NAME POSItION PARt NUMBER NUMBER NUMBER (SAP PARt NUMBER) (SAP PARt NUMBER) Assembly # VSD Logic Board 031-02911-009 J18 571-06336-227 N/A (1160835) 025-21137-000 025-19674-000 VSD Logic Board 031-02911-009 J19 (737637) (737537) 025-35966-000 025-28386-000 VSD Logic Board 031-02911-009 J25 (550505) (737925) Assembly # VSD Logic Board 031-02911-009 J36 571-06336-291 N/A (1160853) 025-42614-000 025-28386-000 IGBT Gate Driver Board - Inverter 031-02901-004 J1 (740129) (737925) 025-42614-000 025-28386-000 IGBT Gate Driver Board - Rectifier 031-02901-004 J1 (740129) (737925) 025-29185-000 025-19674-000 Gate Driver Power Supply Board 031-02903-002 J1 (62736) (737537) 025-44494-000 025-28386-000 Gate Driver Power Supply Board 031-02903-002 J2 (839746) (737925) 025-19671-000 025-11083-000 Gate Driver Power Supply Board 031-02903-002 J7 (737534) (737290) 025-19672-000 025-22215-000 Gate Driver Power Supply Board 031-02903-002 J8 (737535) (62701) 025-29130-000 025-28386-000 Ambient Temperature at Sensor - - (738262) (737925) 025-32564-000 025-30999-000 Ambient Temperature at Cable - - (738737) (738540) CPC CONNECtORS HOUSING PARt NUMBER PIN PARt NUMBER COMPLEtE CABLE CPC CONNECtORS (SAP PARt NUMBER) (SAP PARt NUMBER) (SAP PARt NUMBER) 025-37873-000 025-40463-000 571-06336-291 Magnet Bearing Controller (739490) (873883) (1160853) 025-44974-000 025-40463-000 571-06336-286 Motor Monitoring (828162) (873883) (1160852) 025-37873-000 025-40463-000 571-06336-227 OptiView Communication (739490) (873883) (1160835) 025-44974-000 025-37875-000 571-06336-238 OptiView Power (828162) (739491) (1160843) 025-44974-000 025-37875-000 571-06336-237 UPS (828162) (739491) (1160842) Note: All items in Table 29 are NOT shown 62 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0612A AMP VAriAble SPeed driVe tABLE 30 - POWER W IRING SECTION PARt SAP ItEM SECtION FIGURE NUMBER NUMBER Damping Resistors Wiring 571-06336-252 1160846 (wiring between L1 - L2 and the damping resistors) 119 - Input Filter Wiring 571-06336-251 1160845 (Wiring between L1, L2 and capacitor assembly 3L1A - 3L3A) Input Power Wiring Circuit Breaker 571-06336-231 1160836 35 (Wiring between circuit breaker and 1L) 35 Input Power Wiring Disconnect Switch 571-06336-236 1160841 36 (Wiring between disconnect switch and 1L) Inverter Power Wiring 73 571-06336-234 1160839 - (Wiring between inverter and 3L) Output Power Wiring 72 571-06336-235 1160840 48 (Wiring between 3L and motor connection plate) 3 Rectifier Power Wiring 76 571-06336-233 1160838 37, 42 (Wiring between 1M and rectifier) Power Wiring 77 571-06336-232 1160837 42 (Wiring between 2L and 1M) JOHNSON CONTROLS 63
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 THIS PAGE INTENTIONALLY LEFT BLANK. 64 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 SECtION 4 - 0774 AMP VARIABLE SPEED DRIVE tABLE 31 - INPUT COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 11 Circuit Breaker 224-37855-000 913802 1 52 29 Circuit Breaker Handle 026-46045-000 741273 1 52 10 Circuit Breaker Insulator 071-04459-310 748934 1 * 75 Damping Resistor Kit (includes 2 resistors & bracket) 025-44857-000 913761 6 55 11 Disconnect Switch 024-36974-000 704473 1 53 29 Disconnect Switch Handle 024-36614-000 736390 1 53 43 Disconnect Switch Lug Kit 025-43345-000 740272 1 53 24 Ground Lug 025-32835-000 738755 4 55 2 Input Current Transducer (DCCT) 025-42749-000 740134 3 54 5 Input Filter Assembly 371-05992-341 913807 1 55 3 Input Filter Capacitor for Assembly 025-42834-000 740148 9 55 1 Input Filter Capacitor with Resistor 025-43928-000 740379 1 55 6 Input Filter Resistor for Assembly 025-42616-000 740130 4 55 6 Input Line Inductor (1L) 227 lbs ( 103 Kg) 025-42768-000 740137 1 56 12 Input Load Inductor (2L) 291 lbs ( 132 Kg) 025-44855-000 838276 1 64 37 Input Voltage Isolator Board 031-02022-000 65064 1 55 Input Power Wiring Circuit Breaker 36 571-05992-231 913818 1 52 (wiring between circuit breaker & 1L) Input Power Wiring Disconnect Switch 36 571-05992-201 913816 1 53 (wiring between disconnect switch & 1L) 4 8 Voltage Transient Board (Fuses are not included) 031-02453-000 743895 1 52 103 Input Filter Contactor 024-38736-000 1072516 1 55 67 Resistor DV/DT Network (50 Hz only) 025-46678-000 1113967 3 56 68 Capacitor DV/DT Network (50 Hz only) 025-39806-000 251765 3 56 70 Silicon Pad use with item 67 (1 each) 028-15299-000 742121 3 56 51 11 8 29 36 LD17774 FIGURE 52 - CIRCUIT BREAKER (CB) JOHNSON CONTROLS 65
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe 43 51 11 29 36 LD17773 FIGURE 53 - DISCONNECT SWITCH (DS) 52 79 79 2 79 LD17775 FIGURE 54 - CURRENT TRANSDUCER (DCCT) 66 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe 75 75 75 75 75 75 37 24 6 103 1 4 6 6 6 3 5 LD17776 FIGURE 55 - INPUT F ILTER COMPONENTS JOHNSON CONTROLS 67
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe tABLE 32 - FUSE COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 86 Fuse 1 AMP (4FU-6FU & 19FU-21FU) 025-43326-000 740259 6 56,57 Fuse 5 AMP Voltage Transient Board Fuses 26 025-38523-000 739590 3 56 (16FU-18FU) 88 Fuse 7 AMP (13FU-15FU) 025-35903-000 117821 3 58 Fuse 10 AMP 460 VAC 60 Hz (7FU-10FU) 025-35905-000 739234 57 Fuse 12 AMP 400 VAC 60 Hz, & 400, 415 4 56 025-35906-000 652698 VAC 50Hz (7FU-10FU) 87 Fuse 20 AMP (11FU, 12FU & 27FU) 025-35908-000 117823 3 56,58 35 2 Pole Fuse Holder 025-43899-000 740368 3 56,58 32 1 Pole Fuse Holder 30A 025-39951-000 359985 1 56 31 3 Pole Fuse Holder 30A 025-39952-000 343433 3 56-58 24 Input Power Fuse (1FU-3FU) 025-42615-000 913760 3 56 * Input Power Fuse (1FU-3FU set of three) 371-05992-601 1109088 1 - NOtE: Items with an * are NOT represented. 67 70 68 26 24 31 DISCONNECT 1 9 2 F 0 2 1 SWITCH SHOWN U F F U U 2 6 7 5 F F 4 F U U F U 32 U 31 1 0 8 9 F 7 F F U F U U U 2 6 7 5 F F 4 F U U F U U 35 87 86 1 0 8 9 F 7 F F U F U U U 6 57 LD17777a FIGURE 56 - FUSES AND FUSE HOLDERS (1FU-10FU, 19FU-21FU & 27FU) 68 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe 31 1 9 2 F 0 2 U F 1 U F U 86 LD17780 FIGURE 57 - AUXILIARY FUSES (19FU-21FU) 4 35 31 1 1 1 F 2 1 U F 3 1 U F 4 1 U F 5 U F U 87 88 LD18019 FIGURE 58 - FUSES AND FUSE HOLDERS (11FU-15FU) JOHNSON CONTROLS 69
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe tABLE 33 - DOOR COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER Circuit Breaker Door Mounting Kit 026-46045-000 741273 29 1 59 Disconnect Switch Handle 024-36614-000 736390 105 Door Ground Strap 525-32508-001 806677 2 59 Door Kit Left 60 Hz 371-05992-651 1109091 (Including all labels & latches) Door Kit Left 50 Hz 371-05592-653 1109092 (Including all labels & latches) 4 1 59 Door Kit Right 60 Hz 371-05992-656 1109093 (Including all labels & latches) Door Kit Right 50 Hz 371-05592-658 1109094 (Including all labels & latches) 3 Door Latch 029-25614-000 743380 4 59 19 Door Stop Mounting Plate 371-05614-553 840001 1 59 97 Door Stop Assembly 029-23420-000 119865 1 59 52-1 Label Front Door JCI Logo 035-23036-000 745608 1 59 NOtE: Items with an * are NOT represented. 52-1 3 4 29 3 105 19 97 LD14665b FIGURE 59 - DOOR COMPONENTS 70 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe tABLE 34 - COOLING SYSTEM COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 8 Coolant Drain Valve 022-12207-000 839729 1 60 9 Coolant Drain Valve Cap 023-25526-000 839731 1 60 1 Coolant Hose Barb Straight Kit (hose barb & hose) 371-05992-626 - - 66 2 Coolant Hose Barb Elbow Kit (hose barb & hose) 371-05992-631 - - 63 4 Coolant Hose Clamp 1” 023-08856-000 617439 50 60,63,64 5 Coolant Hose Clamp 2” 021-32226-000 730939 4 60 6 Coolant Hose External 1 ½” 028-16373-000 742214 38" 60 Coolant Hose External ¾ “ ID by the foot 7A 028-16692-000 864411 64" 60 (To the power panel) 7B Coolant Hose Internal ¾ “ ID by the foot 028-16768-000 1056103 50" 63 70 Coolant Hose on Inductor 3/8 " 325-44864-607 1053032 64 71 Coolant Hose on Inductor 1/2 " 325-44864-618 1053041 64 32 Coolant Manifold Kit 371-05992-672 1109098 1 61,63 31 Coolant Manifold Supply Kit 371-05992-636 1109089 1 61,63 30 Coolant Manifold Return Kit 371-05992-671 1109097 1 61,63 45 Coolant Manifold Clamp 028-16632-000 913766 5 63,64 49 Coolant Manifold Bracket 371-05182-399 772961 2 63 72 Coolant Manifold on Inductors 3/8" 325-44864-603 1053030 2 64 73 Coolant Manifold on Inductors 1/2" 325-44864-615 1053038 2 64 74 Coolant Manifold on Inductors Fittings Elbow 3/8" 325-44864-609 1053034 6 64 4 75 Coolant Manifold on Inductors Fittings Elbow 1/2" 325-44864-616 1053039 6 64 10 Coolant Pump 026-33890-000 3590 1 60 30 Coolant Pump Flange Set 023-20283-000 733193 2 60 32 Coolant Reservoir 4" PVC with Fill Plug Kit 371-05992-672 1109098 1 15 Coolant Reservoir Fill Plug 028-16630-000 843247 1 60 64 Coolant Reservoir Hose Clamp 021-33315-000 865765 1 76 Coolant Valves on Inductors 325-44864-605 1053031 4 64 20 Elbow 45° 028-16559-000 839776 1 60 3 Elbow 90° 023-17785-000 617581 2 60 51 Enclosure Temperature Sensor with connector 571-05182-283 807091 1 53,61 62 Flow Restrictor 028-16619-000 913765 4 63,65 * Inhibitor Per Gallon 013-02987-000 729086 6 Gallon - 14 Internal Cooling Coil 026-45982-000 741251 1 62,63 19 Internal Cooling Fan 025-32557-000 738735 4 62 2 Nipple Pipe Stl Sch 40, 1-1/2 X 2.00" Lg. 023-18209-000 60695 1 60 52 Relay, Control Fan / Pump 024-30441-000 664298 1 61 Shell & Tube Heat Exchanger, 150 PSI Condenser 4” 026-46071-000 913763 11 1 60 Shell & Tube Heat Exchanger, 300 PSI Condenser 4" 026-46434-000 913764 Shell & Tube Heat Exchanger Head Gaskets * 371-03716-002 1109087 1 - (set of two) 4” 31 Shell and Tube Heat Exchanger Outlet Assembly Kit 371-05992-662 1109096 1 60 60 Tee Adapter 'A' 371-05992-406 843294 1 63,65 61 Tee Adapter 'B' 371-05992-408 843295 1 63,65 NOtE: Items with an * are NOT represented. JOHNSON CONTROLS 71
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe 15 64 32 6 5 (35”) 5 5 4 20 6 7A (6”) (33”) 30 4 3 3 10 30 2 7A (31”) 9 31 11 8 LD18020 FIGURE 60 - EXTERNAL COOLING SYSTEM 45 45 45 4 32 30 31 4 45 45 51 49 49 52 LD18021 FIGURE 61 - INTERNAL COOLING SYSTEM 72 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe 19 14 4 LD18023 FIGURE 62 - INTERNAL COOLING SYSTEM 7B 62 4 (35”) 4 45 31 45 32 45 49 30 60 14 4 1 7B (6.5”) 7B 2 62 7B (3”) 7B (26.2”) 7B (21.5”) (33”) 2 61 2 7B 1 7B (27”) 7B 4 (53.6”) (25.7”) Continued on 4 FIGURE 31 Continued on FIGURE 63 - INTERNAL COOLING SYSTEM FIGURE 31 LD18025 JOHNSON CONTROLS 73
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe 74 75 74 70 74 71 Continued on FIGURE 30 4 72 73 76 12 75 74 70 71 Continued on FIGURE 30 74 4 72 73 76 LD16671 FIGURE 64 - INDUCTOR COOLING 74 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe tABLE 35 - POWER ASSEMBLY COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 25 Bus Bleeder Resistor (ea.) 025-45188-000 843241 3 66 6 Bus Plate Assembly Kit 371-05526-601 774036 3 66 70 Bus Plate (Positive or Negative) 071-05182-485 843250 2 65 23 Bus Snubber Capacitor (ea.) 025-42835-000 740149 21 66 29 IGBT Gate Driver Board 031-02762-001 744086 3 66 71 Insulator sheet between Bus Plates 071-05992-385 843267 1 65 1 Inverter Power Module Kit (one phase) 371-05999-611 1109099 3 66 83 Inverter Power Wiring (wiring between Inverter & L3) 571-05992-241 913821 1 67 2 Power Unit Mounting Foot Front 071-05508-312 749269 3 66 3 Power Unit Mounting Foot Rear 071-05508-310 749268 3 66 7 Rectifier Power Module Kit (one phase) 371-05526-616 774039 3 66 79 Rectifier Power Wiring (wiring between 1L,2L&rectifier) 571-05992-221 913817 1 54 69 Spacer between Bus Plates 371-05182-490 843274 3 65 VSD Rectifier/Inverter Power Unit Complete Kit 4 371-05999-621 1109100 3 66 (IGBT, Capacitors, Heatsink, Coolant) 50 lbs. (23 Kg) 13 Wiring Ground 571-05526-241 807110 6 65 69 4 70 13 71 13 13 62 62 62 60 62 61 LD18022 FIGURE 65 - POWER ASSEMBLY COMPONENTS JOHNSON CONTROLS 75
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe 29 25 6 23 4 3 7 1 2 LD16672 FIGURE 66 - POWER POLE ASSEMBLY 76 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe tABLE 36 - OUTPUT COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 1 Motor Connection Plate 371-05992-366 843288 1 68 2 Output Current Transducer (DCCT) 025-45590-000 1045992 3 68 18 Output Harmonic Filter Capacitor 025-45337-000 913762 18 67 Output Harmonic Filter Assembly 381 lbs (173 9 025-44856-000 838277 1 67 Kg) Output Power Wiring 147 571-05992-236 913819 1 68 (wiring between 3L & motor connection plate) 38 Output Voltage Isolator Board 031-02022-001 743845 1 68 4 83 83 83 18 9 LD16534 FIGURE 67 - OUTPUT HARMONIC F ILTER COMPONENTS #1 JOHNSON CONTROLS 77
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe 38 2 147 2 1 LD16670 FIGURE 68 - OUTPUT HARMONIC F ILTER COMPONENTS #2 78 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe tABLE 37 - DRIVE LOGIC BOARD AND COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER 3 BRAM Chip U36 031-02482-000 5323419 1 69 2 BRAM Chip U37 031-02483-000 5323418 1 69 122 PROM Chip U35 (for 031-02911-00X board) 031-03048-001 744215 1 69 123 PROM Chip U38 (for 031-02911-00X board) 031-03049-001 744216 1 69 1 U66 485 Communications Driver 031-02074-000 120352 - 69 20 VSD Logic Board Kit (includes all software) 331-02911-604 1109086 1 66 NOtE: Items with an * are NOT represented. PROM Chips U35 and U38 must be ordered as a set. 123 4 8 3 U 20 5 3 U 20 122 1 2 3 LD18768 FIGURE 69 - DRIVE LOGIC BOARD AND COMPONENTS JOHNSON CONTROLS 79
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe tABLE 38 - MISCELLANEOUS COMPONENTS ItEM YORK PARt SAP PARt DESCRIPtION QUANtItY FIGURE NUMBER NUMBER NUMBER Control Transformer 480VAC 3KVA 025-29627-002 117496 2 33 Control Transformer 380/400/415VAC 70 025-29627-003 738308 2 3KVA 42 Control Transformer 24 VAC 75 VA 025-27911-000 1312 2 70 41 Control Transformer 025-43339-000 740269 1 70 84 Terminal Block 4-pole 025-44853-004 839754 1 70 36 Terminal Block 8-pole 025-45041-000 839762 1 70 * Suppressor used on 1M 025-46473-000 1072517 - - * Suppressor used on 1R 031-00808-000 618876 - - NOtE: Items with an * are NOT represented. 33 33 41 42 84 36 LD17779 FIGURE 70 - MISCELLANEOUS COMPONENTS 80 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe tABLE 39 - WIRING HARNESSES AND CONNECTORS HOUSING PIN PARt BOARD PARt BOARD NAME POSItION PARt NUMBER NUMBER NUMBER (SAP PARt NUMBER) (SAP PARt NUMBER) 025-19671-000 025-22215-000 Line Voltage Isolator Board 031-02022-000 J1 (737534) (62701) 025-21417-000 025-22215-000 Line Voltage Isolator Board 031-02022-000 J2 (737658) (62701) 025-21417-000 025-22215-000 Output Voltage Isolator Board 031-02022-001 J1 (737658) (62701) 025-21417-000 025-22215-000 Output Voltage Isolator Board 031-02022-001 J2 (737658) (62701) 025-43356-000 025-43357-000 Input DC Current Transducer - - (740274) (740275) 025-43356-000 025-43357-000 Output DC Current Transducer - - (740274) (740275) 025-19672-000 025-22215-000 VSD Logic Board 031-02911-004 J1 (737535) (62701) 025-42614-000 025-28386-000 VSD Logic Board 031-02911-004 J2 (740129) (737925) 4 025-35964-000 025-28386-000 VSD Logic Board 031-02911-004 J3 (739253) (737925) 025-28384-000 025-28386-000 VSD Logic Board 031-02911-004 J4 (737920) (737925) 025-28959-000 025-28386-000 VSD Logic Board 031-02911-004 J5 (738246) (737925) 025-28382-000 025-28386-000 VSD Logic Board 031-02911-004 J6 (737916) (737925) 025-35966-000 025-28386-000 VSD Logic Board 031-02911-004 J7 (550505) (737925) Assembly # VSD Logic Board 031-02911-004 J8 and J11 571-05992-205 N/A (994025) Assembly # VSD Logic Board 031-02911-004 J9 and J12 571-05992-207 N/A (994026) Assembly # VSD Logic Board 031-02911-004 J10 and J13 571-05992-209 N/A (994027) 025-28959-000 025-28386-000 VSD Logic Board 031-02911-004 J14 (738246) (737925) 025-29130-000 025-28386-000 VSD Logic Board 031-02911-004 J15 (738262) (737925) 025-21136-000 025-19674-000 VSD Logic Board 031-02911-004 J17 (737636) (144774) JOHNSON CONTROLS 81
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe tABLE 39 - WIRING HARNESSES AND CONNECTORS (CONT'D) HOUSING PIN PARt BOARD PARt BOARD NAME POSItION PARt NUMBER NUMBER NUMBER (SAP PARt NUMBER) (SAP PARt NUMBER) Assembly # VSD Logic Board 031-02911-004 J18 571-05992-227 N/A (994032) 025-21137-000 025-19674-000 VSD Logic Board 031-02911-004 J19 (737637) (737537) 025-35966-000 025-28386-000 VSD Logic Board 031-02911-004 J25 (550505) (737925) Assembly # VSD Logic Board 031-02911-004 J36 571-05992-291 N/A (994037) 025-21136-000 025-32506-000 IGBT Gate Driver Board 031-02762-001 J1 (737636) (738721) 025-42614-000 025-28386-000 IGBT Gate Driver Board 031-02762-001 J2 (740129) (737925) 025-19671-000 025-19673-000 IGBT Gate Driver Board 031-02762-001 J3 (737534) (737536) 025-19672-000 025-22215-000 IGBT Gate Driver Board 031-02762-001 J4 (737535) (62701) Assembly # IGBT Gate Driver Board - Inverter 031-02762-001 J5 and J6 571-05999-201 N/A (843306) Assembly # IGBT Gate Driver Board - Rectifier 031-02762-001 J7 and J8 571-05526-211 N/A (807107) Assembly # IGBT Gate Driver Board - Rectifier 031-02762-001 J9 and J11 571-05526-221 N/A (807107) Assembly # IGBT Gate Driver Board - Inverter 031-02762-001 J10 571-05999-231 N/A (843307) Assembly # Rectifier Resistor Board 031-02764-001 J1 and J4 571-05526-221 N/A (807108) Assembly # Rectifier Resistor Board 031-02764-001 J2 and J3 571-05526-211 N/A (807107) Assembly # Inverter Resistor Board 031-02765-001 J1 571-05999-231 N/A (843307) Assembly # Inverter Resistor Board 031-02765-001 J2 and J3 571-05999-201 N/A (843306) 82 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 0774 AMP VAriAble SPeed driVe tABLE 39 - WIRING HARNESSES AND CONNECTORS (CONT'D) HOUSING PIN PARt BOARD PARt BOARD NAME POSItION PARt NUMBER NUMBER NUMBER (SAP PARt NUMBER) (SAP PARt NUMBER) 025-29130-000 025-28386-000 Ambient Temperature at Sensor - - (738262) (737925) 025-32564-000 025-30999-000 Ambient Temperature at Cable - - (738737) (738540) CPC CONNECtORS CPC CONNECtORS HOUSING PARt NUMBER PIN PARt NUMBER COMPLEtE CABLE DESCRIPtION (SAP PARt NUMBER) (SAP PARt NUMBER) (SAP PARt NUMBER) 025-37873-000 025-40463-000 571-05992-291 Magnet Bearing Controller (739490) (873883) (994037) 025-44974-000 025-40463-000 571-05992-286 Motor Monitoring (828162) (873883) (994036) 025-37873-000 025-40463-000 571-05992-227 OptiView Communication (739490) (873883) (994032) 025-44974-000 025-37875-000 571-05992-217 OptiView Power (828162) (739491) (994031) 025-44974-000 025-37875-000 571-05992-216 UPS (828162) (739491) (994030) 4 Note: All items in Table 39 are NOT shown tABLE 40 - POWER W IRING SECTION PARt SAP DESCRIPtION NUMBER NUMBER Damping resistors 571-05992-251 913822 (4L1-4L3) Damping resistors 3 sets of wires 571-05992-252 913823 (2L1G-2L3G, 3L1-3L3, 3L1E-3L3E, and braided wires) Input Power Wiring Circuit Breaker 571-05992-231 913818 (Wiring between circuit breaker and 1L) Input Power Wiring Disconnect Switch 571-05992-201 913816 (Wiring between disconnect switch and 1L) Inverter Power Wiring 571-05992-241 913821 (Wiring between Inverter and 3L) Output Power Wiring 571-05992-236 913819 (Wiring between 3L & motor connection plate) Rectifier Power Wiring 571-05992-221 913817 (Wiring between 1L, 2L and rectifier) JOHNSON CONTROLS 83
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 THIS PAGE INTENTIONALLY LEFT BLANK. 84 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 SECtION 5 - 1278A AMP VARIABLE SPEED DRIVE tABLE 41 - INPUT COMPONENTS ItEM YORK PARt DESCRIPtION SAP QUANItY FIGURE NUMBER NUMBER 1 Circuit Breaker (104 LBs.) 224-38096-001 5162143 1 71 2 Circuit Breaker Handle 026-46955-000 5145917 1 71 3 Circuit Breaker Lug Kit 025-45999-000 5145911 1 71 4 Common Mode Capacitor with Resistor 371-06172-563 5146023 3 72 5 Capacitor used in Assembly 371-06172-563 025-43928-000 740379 3 72 6 Resistor used in Assembly 371-06172-563 025-42616-000 740130 3 72 Damping Resistor Kit 7 025-47440-000 5145914 3 72 (includes 3 resistors & bracket) 8 EMI Filter Kit used on CE units 371-06172-620 - 1 71 9 Capacitor Used in EMI Filter 025-39806-000 251765 71 10 Resistor Used in EMI Filter 025-47732-000 5238321 71 11 Ground Lug 025-32835-000 738755 6 73 12 Input Current Transducer (DCCT) 025-42749-000 740134 3 77 13 Input Filter Assembly 371-06172-553 5146019 1 72 14 Capacitor used in Assembly 371-06172-553 025-45338-000 5145907 9 72 15 Resistor used in Assembly 371-06172-553 025-42616-000 740130 3 72 16 Input Inductor (1L & 2L) 640 LBs. 025-45497-000 5145908 1 71 17 Input Voltage Isolator Board 031-02022-000 65064 1 73 18 Pre-Charge Contactor 024-30985-000 735841 1 72 19 Pre-Charge Resistors 025-32502-000 738717 3 72 20 Supply Contactor (71 LBs.) 024-38486-000 5145903 1 71 21 Supply Contactor Pilot Relay 024-30441-000 664298 1 72 22 Voltage Transient Board (Fuses are not included) 031-02453-000 743895 1 73 5 23 Wiring For Damping Resistors Braided Wire 571-06172-254 5146076 12 72 JOHNSON CONTROLS 85
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe 8 3 9 10 1 41 See Table 51 2 20 16 16 12 40 See Table 42 See Table 51 LD20976 FIGURE 71 - INPUT COMPONENTS 21 4 5 6 19 18 13 14 15 7 23 LD20979 FIGURE 72 - INPUT COMPONENTS 86 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe 11 17 22 LD20978 FIGURE 73 - INPUT COMPONENTS 5 JOHNSON CONTROLS 87
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe tABLE 42 - FUSE COMPONENTS ItEM YORK PARt DESCRIPtION SAP QUANtItY FIGURE NUMBER NUMBER 1 Fuse 1 AMP (4FU-6FU & 22FU-24FU) 025-43326-000 740259 6 74,76 2 Fuse 4 AMP (12FU) 025-35911-000 739237 1 75 Fuse 5 AMP Voltage Transient Board Fuses 3 025-38523-000 739590 3 74 (16FU-18FU) 4 Fuse 7 AMP (14FU, & 15 FU) 025-35903-000 117821 2 74,75 5 Fuse 10 AMP (9FU, 10FU, 13FU & 33FU-35FU) 025-35905-000 739234 6 74,75 6 Fuse 12 AMP (11FU) 025-35906-000 652698 1 75 7 Fuse 15 AMP (7FU & 8FU) 025-35907-000 117822 2 74 8 Fuse 30 AMP (19FU-21FU, 28FU) 025-35910-000 739236 4 75, 76 9 1 Pole Fuse Holder 30A 025-39951-000 359985 5 74,75 10 2 Pole Fuse Holder 025-43899-000 740368 6 74,75 11 3 Pole Fuse Holder 30A 025-39952-000 343433 3 74,76 12 Input Power Fuse (1FU-3FU set of three) 371-06172-601 5231931 1 71 14 See Table 48 1 5 7 4 3 13 See Table 48 See Detail A 11 10 9 2 Detail A 3 21 22 23 24 LD20980 FIGURE 74 - FUSE COMPONENTS 88 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe 27 7 See Table 44 8 5 4 5 9 See Table 48 10 See Table 48 6 9 9 10 See Detail B 8 2 6 1 See Table 48 36 See Table 44 10 9 10 Detail B LD20981 FIGURE 75 - FUSE COMPONENTS 8 11 5 1 11 9 See Table 46 See Detail C Detail C LD20982 FIGURE 76 - FUSE COMPONENTS JOHNSON CONTROLS 89
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe tABLE 43 - DOOR COMPONENTS ItEM YORK PARt DESCRIPtION SAP QUANtItY FIGURE NUMBER NUMBER 1 Door Ground Strap (for left and right door) 571-05526-241 807110 2 77 2 Door Ground Strap (for center door) 525-32508-001 806677 1 77 Door Kit Center for CE Requirements N/A 371-06172-655 - 1 (Including all labels and latches) Door Kit Center Without CE Requirements N/A 371-06172-654 - 1 (Including all labels and latches) Door Kit Left for CE Requirements N/A 371-06172-653 - 1 (Including all labels and latches) Door Kit Left Without CE Requirements N/A 371-06172-651 - 1 (Including all labels and latches) Door Kit Right for CE Requirements N/A 371-06172-658 - 1 (Including all labels and latches) Door Kit Right Without CE Requirements N/A 371-06172-656 - 1 (Including all labels and latches) 3 Door Latch 029-25614-000 743380 12 4 Door Latching Assembly 371-06172-460 5119471 77 5 Door Stop 029-23420-000 119865 3 77 6 Door Stop Mounting Plate 371-05614-553 840001 3 77 N/A Label Front Door JCI Logo 035-23036-000 745608 1 18 See Table 45 18 See Table 45 18 See Table 45 4 19 19 19 13See Table 45 13 See Table 45 13See Table 45 See Table 45 See Table 45 See Table 45 15 15 15 See Table 41 See Table 41 See Table 41 12 12 12 11 11 11 See Table 45 See Table 45 See Table 45 5 16 1 2 5 5 1 6 6 6 LD20977 FIGURE 77 - DOOR COMPONENTS 90 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe tABLE 44 - COOLING SYSTEM COMPONENTS ItEM YORK PARt DESCRIPtION SAP QUANtItY FIGURE NUMBER NUMBER 1 Coolant Drain Valve 022-10090-000 692414 1 83 2 Coolant Drain Valve Cap 023-25526-000 839731 1 83 3 Coolant Hose Barb Elbow 028-16005-000 742183 4 81 4 Coolant Hose Barb Straight 023-25889-000 5145899 2 83 5 Coolant Hose Clamp 7/8” 021-17547-000 730066 4 83 6 Coolant Hose Clamp 1” 023-08856-000 617439 15 78,80,81,84 7 Coolant Hose Clamp 1 1/2” 021-32226-000 730939 4 83 8 Coolant Hose Clamp 1 ¾" 021-33561-000 5145892 12 82 39 Coolant Hose ¾ “ ID by the foot 028-16692-000 864411 83 9 Coolant Hose ¾ “ ID by the foot 028-16768-000 1056103 80,81,83 10 Coolant Hose 1 “ ID by the foot 028-16767-000 5145929 - 82 11 Coolant Hose 1 ½” ID by the foot 028-16373-000 742214 83 12 Coolant Hose on Inductor 3/8 " 325-44864-607 1053032 - 79,80 13 Coolant Hose on Inductor 1/2 " 325-44864-618 1053041 - 79,80 14 Coolant Manifold Supply Kit 371-06172-636 - 1 82 15 Coolant Manifold Return Kit 371-06172-637 - 1 81 16 Coolant Manifold Clamp 028-16632-000 913766 3 81,82 17 Coolant Manifold on Inductors 3/8" 325-44864-603 1053030 2 79,80 18 Coolant Manifold on Inductors 1/2" 325-44864-615 1053038 2 79,80 19 Coolant Manifold on Inductors Fittings Elbow 3/8" 325-44864-609 1053034 6 79,80 20 Coolant Manifold on Inductors Fittings Elbow 1/2" 325-44864-616 1053039 6 79,80 21 Coolant Pump 026-47264-000 5145919 2 83 22 Coolant Pump Flange Set 023-25772-000 5145897 2 83 23 Coolant Reservoir Fill Plug 028-16630-000 843247 1 83 5 24 Coolant Reservoir 4" PVC with Fill Plug Kit 371-06172-671 - 1 83 25 Elbow 45° at Power Assembly 023-25898-000 5145900 3 82 26 Elbow 45° at Heat Exchanger 028-16559-000 839776 1 83 27 Enclosure Temperature Sensor with connector 571-05182-283 807091 2 75,78 28 Flow Restrictor 028-16620-000 839778 1 81 N/A Inhibitor 013-02987-000 729086 9 gal - 30 Inductor Drain Valve 022-12690-000 5145893 2 79,80 31 Inductor Nimple 023-26292-900 5238320 2 79,80 32 Internal Cooling Fan 025-32557-000 738735 2 78 33 Internal Cooling Coil 026-45982-000 839767 1 78 34 Power Panel Coolant Return 022-12386-000 913757 1 83 35 Power Panel Coolant Supply 022-12384-000 864392 1 83 36 Relay, Control Fan / Pump 024-30441-000 664298 1 75 Shell and Tube Heat Exchanger, 150/300 PSI 37 026-46973-000 5145918 1 83 with Head Gaskets (100 LBs.) 38 Shell and Tube Heat Exchanger Header 371-06172-457 5146002 1 83 Shell and Tube Heat Exchanger Head Gaskets N/A 026-50220-000 - 1 - (set of two) 40 Shell and Tube Heat Exchanger Nipple 023-18902-000 - 83 JOHNSON CONTROLS 91
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe 32 27 6 5 See Table 43 33 6 FIGURE 78 - COOLING SYSTEM COMPONENTS LD21491 13 12 20 19 20 19 20 19 17 18 31 30 LD20984 FIGURE 79 - COOLING SYSTEM COMPONENTS (OUTPUT INDUCTOR) 92 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe 9 6 9 6 20 20 20 19 17 12 19 13 18 19 5 31 30 LD20983 FIGURE 80 - COOLING SYSTEM COMPONENTS (INPUT INDUCTOR) JOHNSON CONTROLS 93
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe 9 3 9 6 15 16 9 9 3 6 6 6 6 28 LD20986 FIGURE 81 - COOLING SYSTEM COMPONENTS 8 16 10 8 16 See Table 45 6 10 8 14 See Table 45 8 9 10 8 10 9 8 25 8 10 9 8 25 8 10 7 8 See Table 45 25 LD21501 FIGURE 82 - COOLING SYSTEM COMPONENTS 94 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe 23 7 24 11 7 7 11 7 26 21 22 22 35 21 4 5 5 34 38 40 1 39 37 2 LD21492 FIGURE 83 - COOLING SYSTEM COMPONENTS (BACK OF VSD) 5 JOHNSON CONTROLS 95
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe tABLE 45 - POWER ASSEMBLY COMPONENTS ItEM YORK PARt DESCRIPtION SAP QUANtItY FIGURE NUMBER NUMBER 1 Bus Bleeder Resistor (ea.) 025-45188-000 843241 3 84 Bus Bleeder Resistor Assembly (ea.) includes 2 371-06165-002 873892 3 84 resistor and mounting assembly 3 Bus Plate Assembly Kit (for power assembly) 371-05558-601 - 3 84 4 Bus Snubber Capacitor (ea.) 025-42835-000 740149 30 84 5 Gate Driver Board 031-02762-002 998197 3 84 6 Interconecting Bus Bars (26 LBs.) 071-06172-578 5145956 2 82 7 Interconecting Bus Bars Insulator 071-06172-579 5145957 1 82 9 Interconecting Bus Bars Spacer 071-06172-577 5145955 3 82 Interconnecting Bus Bars kit 8 371-06172-600 - 1 82 (includes 3 items above) Inverter Power Module Kit 10 371-05558-611 5227808 3 84 (Does Not Include Inhibitor) N/A Inverter Power Wiring (from Inverter to 3L) 571-06172-240 5146070 1 - 11 Power Unit Handle 029-26547-000 1109105 3 77 13 Power Unit Mounting Foot Front 071-06172-487 5119416 3 77 14 Power Unit Mounting Foot Rear 071-05558-340 5113877 3 84 15 Power Unit Shelf Assembly 371-06172-480 5119474 3 77 Rectifier Power Module Kit 16 371-05558-616 5227809 3 84 (Does Not Include Inhibitor) Input Power Wiring N/A 571-06172-234 5146069 - (from output of supply contactor to rectifier) 18 Resistor Assembly 025-47447-000 5145915 3 77 19 Resistor Assembly Cable 571-06172-252 5146075 3 77 20 Restrictor 028-16787-000 5113875 3 84 VSD Rectifier/Inverter Power Unit Complete Kit N/A 371-05558-621 5231930 1 - (Does Not Include Inhibitor) (105 LBs) 22 Wiring Ground 571-05558-243 998300 6 84 96 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe 1 5 4 2 3 4 22 10 14 22 16 See Table 44 9 20 6 See Table 44 6 LD21493 FIGURE 84 - POWER ASSEMBLY COMPONETS 5 JOHNSON CONTROLS 97
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe tABLE 46 - OUTPUT COMPONENTS ItEM YORK PARt DESCRIPtION SAP QUANtItY FIGURE NUMBER NUMBER 1 Motor Connection Bus Bars 071-06972-000 5119424 3 85 2 Motor Connection Bus Bars Standoff 025-45833-000 5119323 6 85 3 Output Current Transducer (DCCT) 025-42749-000 740134 3 85 4 Output Capacitor Assembly (50 LBs.) 371-06172-538 5146013 1 85 Output Capacitor 5 025-45338-000 5145907 24 85 (used in assembly 371-06172-538) Output Capacitor Assembly Bleeder Resistor 6 025-42616-000 740130 3 85 (used in assembly 371-06172-538) Output Capacitor Assembly Power Wire 7 571-06172-250 5146074 1 85 (used in assembly 371-06172-538) 8 Output Inductor Assembly (496 LBs.) 025-45311-000 740314 1 85 9 Output Voltage Isolator Board 031-02022-001 743845 1 76 1 2 See Table 51 3 44 See Table 51 45 See Table 48 2 45 5 8 7 4 6 LD20985 FIGURE 85 - OUTPUT COMPONENTS 98 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe tABLE 47 - DRIVE LOGIC BOARD AND COMPONENTS ItEM YORK PARt DESCRIPtION SAP QUANtItY FIGURE NUMBER NUMBER 21 PROM Chip U35 (for 031-02911-00X board) 031-03048-001 744215 1 74 22 PROM Chip U38 (for 031-02911-00X board) 031-03049-001 744216 1 74 23 U66 485 Communications Driver 031-02074-000 743866 1 74 24 VSD Logic Board Kit ( includes all software) 331-02911-605 5227806 74 3 BRAM Chip U36 031-02482-000 5323419 1 74 2 BRAM Chip U37 031-02483-000 5323418 1 74 tABLE 48 - MISCELLANEOUS COMPONENTS ItEM YORK PARt DESCRIPtION SAP QUANtItY FIGURE NUMBER NUMBER Control Transformer 460 VAC 60Hz 2KVA 025-29627-002 117496 2 78 Control Transformer 380/400/415 VAC 50 Hz 1 025-29627-003 738308 2 78 380 VAC 60 Hz 2KVA Control Transformer 400 VAC 60Hz 2KVA 025-40114-005 739754 2 78 Control Transformer 460 VAC 60 Hz 3KVA (25 025-31499-000 738608 1 LBs.) Control Transformer 380/400/415 VAC 50Hz 2 025-32983-000 117599 1 88 380 VAC 60 Hz 3KVA (25 LBs.) Control Transformer 400 VAC 60 Hz 3KVA 025-40114-006 739755 1 (25 LBs.) 13 Control Transformer 24 VAC 75 VA (3T/4T) 025-27911-000 1312 2 77 5 14 Control Transformer 175 VA (5T) 025-43339-000 740269 1 77 5 Terminal Block 2-pole 025-44853-002 839752 1 81 6 Terminal Block 5-pole 025-44853-005 839755 1 78 7 Terminal Block Assembly 9-pole 025-45731-000 5145909 1 78 Terminal Block 1-pole used in part number 8 025-31476-000 618185 8 78 025-45731-000 Ground Terminal Block used in part number 9 025-31444-000 618180 1 78 025-45731-000 10 End Clamp used in part number 025-45731-000 025-29189-000 117471 1 78 16 120 VAC Power Plug 025-47414-000 5000684 1 80 JOHNSON CONTROLS 99
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe tABLE 49 - WIRING HARNESSES AND CONNECTORS BOARD PARt CONNECtOR HOUSING PARt PIN PARt NUMBER BOARD NAME NUMBER POSItION NUMBER (SAP) (SAP) 025-19671-000 025-22215-000 Line Voltage Isolator Board 031-02022-000 J1 (737534) (62701) 025-21417-000 025-22215-000 Line Voltage Isolator Board 031-02022-000 J2 (737658) (62701) 025-21417-000 025-22215-000 Output Voltage Isolator Board 031-02022-001 J1 (737658) (62701) 025-21417-000 025-22215-000 Output Voltage Isolator Board 031-02022-001 J2 (737658) (62701) 025-43356-000 025-43357-000 Input DC Current Transducer - - (740274) (740275) Assembly # Input DC Current Transducer 571-06172-204 Complete Cable (5146056) 025-43356-000 025-43357-000 Output DC Current Transducer - - (740247) (740275) Assembly # Output DC Current Transducer 571-06172-205 Complete Cable (5146057) 025-21756-000 025-22215-000 VSD Logic Board 031-02911-005 J1 (737664) (62701) 025-42614-000 025-28386-000 VSD Logic Board 031-02911-005 J2 (740129) (737925) 025-35964-000 025-28386-000 VSD Logic Board 031-02911-005 J3 (739253) (737925) 025-28384-000 025-28386-000 VSD Logic Board 031-02911-005 J4 (737920) (737925) 025-28959-000 025-28386-000 VSD Logic Board 031-02911-005 J5 (738246) (737925) 025-28382-000 025-28386-000 VSD Logic Board 031-02911-005 J6 (737916) (737925) 025-35966-000 025-28386-000 VSD Logic Board 031-02911-005 J7 (550505) (737925) Assembly # VSD Logic Board 031-02911-005 J8 and J11 571-06172-201 N/A (5146053) Assembly # VSD Logic Board 031-02911-005 J9 and J12 571-06172-202 N/A (5146054) Assembly # VSD Logic Board 031-02911-005 J10 and J13 571-06172-203 N/A (5146055) 025-28959-000 025-28386-000 VSD Logic Board 031-02911-005 J14 (738246) (737925) 025-29130-000 025-28386-000 VSD Logic Board 031-02911-005 J15 (738262) (737925) 025-19671-000 025-22215-000 VSD Logic Board 031-02911-005 J16 (737534) (62701) 100 JOHNSON CONTROLS
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe tABLE 49 - W IRING HARNESSES AND CONNECTORS (CONT'D) BOARD PARt CONNECtOR HOUSING PARt PIN PARt NUMBER BOARD NAME NUMBER POSItION NUMBER (SAP) (SAP) 025-21136-000 025-19674-000 VSD Logic Board 031-02911-005 J17 (737636) (737537) Assembly # VSD Logic Board 031-02911-005 J18 571-06172-206 N/A (5146058) 025-21137-000 025-19674-000 VSD Logic Board 031-02911-005 J19 (737637) (737537) 025-35966-000 025-28386-000 VSD Logic Board 031-02911-005 J25 (550505) (737925) Assembly # VSD Logic Board 031-02911-005 J36 571-06172-208 N/A (5146060) 025-21137-000 025-19674-000 IGBT Gate Driver Board 031-02762-002 J1 (737637) (737537) 025-42614-000 025-28386-000 IGBT Gate Driver Board 031-02762-002 J2 (740129) (737925) 025-19671-000 025-19673-000 IGBT Gate Driver Board 031-02762-002 J3 (737534) (2156) 025-21159-000 025-2215-000 IGBT Gate Driver Board 031-02762-002 J4 (737640) (62701) Assembly # IGBT Gate Driver Board 031-02762-002 J5 and J6 571-05558-201 (998293) Assembly # IGBT Gate Driver Board 031-02762-002 J7 and J8 571-05558-211 (998294) Assembly # 5 IGBT Gate Driver Board 031-02762-002 J11 571-05558-221 (998296) Assembly # IGBT Gate Driver Board 031-02762-002 J10 571-05558-231 (998298) 025-29130-000 025-28386-000 Ambient Temperature at Sensor - - (738262) (737925) 025-32564-000 025-30999-000 Ambient Temperature at Cable - - (738737) (738540) JOHNSON CONTROLS 101
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    FORM 160.84-RP3 ISSUE DATE 8/28/2017 1278A AMP VAriAble SPeed driVe tABLE 50 - CPC CONNECTORS HOUSING PARt NUMBER CPC CONNECtORS PIN PARt NUMBER (SAP) COMPLEtE CABLE (SAP) (SAP) Magnet Bearing Controller 025-37873-000 (739490) 025-40463-000 (873883) 571-06172-208 (5146060) Motor Monitoring 025-44974-000 (828162) 025-40463-000 (873883) 571-06172-207 (5146059) OptiView Communication 025-37873-000 (739490) 025-40463-000 (873883) 571-06172-206 (5146058) OptiView Power 025-44974-000 (828162) 025-37875-000 (739491) N/A UPS 025-44974-000 (828162) 025-37875-000 (739491) N/A tABLE 51 - POWER W IRING (ALL POWER W IRING K ITS INCLUDE WIRE FOR ALL THREE PHASES) ItEM YORK PARt SECtION SAP FIGURE NUMBER NUMBER 40 Input Power Wiring (from input power fuses to input of 1L/2L) 571-06172-224 5146065 74 Input Power Wiring (from output of 1L/2L 41 571-06172-229 5146067 74 to input of supply contactor) N/A Input Power Wiring (from output of supply contactor to rectifier) 571-06172-234 5146069 - N/A Inverter Power Wiring (from Inverter to 3L) 571-06172-240 5146070 - 44 Output Power Wiring (from 3L to motor bus bar connections) 571-06172-245 5146072 88 45 Output Power Wiring (from 3L to the output capacitor assy.) 571-06172-248 5146073 88

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